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DIY membrane switch

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  • DIY membrane switch

    Hi all,

    I'm in the process of building a DIY 3-zone cymbal and came up with a way to make membrane switches that work in much the same way that purchased ones do. I had bought some but they were the wrong diameter -I'm making a 14" cymbal and they're for a 10"- and then there was the issue of the bell, as the switches I bought were just for the outer edge. After quite a lot of fiddling around I decided that the ones I'd bought weren't going to be suitable no matter how I modded them, and having seen what they're like inside, I decided to try my hand at making some, and it turns out it's quite simple and you can make them whatever shape and size you want. Ok, so here goes:

    First, a pic of what a commercial one looks like inside:
    membrane switch open.jpg

    So, the materials needed are:
    - An old mylar drum skin
    - Double-sided tape (the thin stuff, no foam)
    - Aluminium foil
    - The netting they often sell oranges or lemons in; more on that later.

    First, cut out the shapes you want from the mylar head:
    mylar strips.jpg

    Then, cover one side of each with double-sided tape and stick on the aluminium foil, making sure there are as few wrinkles as possible, though if they're not too big it's not a problem. Leave some excess foil to attach your wires later.
    with_foil.jpg

    Next, apply a thin strip of double-sided tape around the outer perimeter of both parts:
    with_double_tape.jpg

    Now, take the netting (mine came from a bag of oranges) and place it on top of one of the parts, stretching it out a bit. This net is made with very thin, flat strands of plastic. Press it against the double-sided tape to keep it in place:
    with_net.jpg


    Continues in next post...
    Last edited by ignotus; 12-16-14, 02:07 AM.
    Megadrum module, DIY A2E pads, DIY 2 & 3-zone cymbals, DIY hall-effect 3-zone hi-hat, El Cheapo buttkicker, DIY trigger beaters on DIY longboard/direct drive modded pedals. DIY IEMs. Some kit pics/history. Check out Jamulus for online jamming!

  • #2
    Next, stick the other side on, and trim the excess net around the edges. Attach wires to the foil tabs left earlier, test with a multimeter and you're done:
    switch_finished.jpg

    I first made a smaller, rougher prototype and beat the living crap out of it without anything protecting it, and also bent it back and forth repeatedly (not a real life scenario but the idea was to see how it stood up to severe abuse) and it still worked fine; I'll have to wait and see how it lasts over the long term. You can also bend it into a curve (e.g. for a bell) and it still functions normally.

    I originally intended to use this sandwiched between two plastic practice cymbals but I wasn't very happy with the result - it was more sensitive than the switches I'd bought (my main gripe with them), but I found that the downside of a more sensitive switch was that it got triggered with bow hits too, so I had to rethink my approach. Right now I'm testing a different method; the switch goes on top of the cymbal, but is made as follows: foil and net is stuck directly to the cymbal and the top of the switch is 1 mm sheet rubber that is also covering the rest of the cymbal. The profile of the switch is so small (less than 1 mm) that you can barely tell it's there and it's very sensitive. Will post here to tell whether it works well.
    Megadrum module, DIY A2E pads, DIY 2 & 3-zone cymbals, DIY hall-effect 3-zone hi-hat, El Cheapo buttkicker, DIY trigger beaters on DIY longboard/direct drive modded pedals. DIY IEMs. Some kit pics/history. Check out Jamulus for online jamming!

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    • #3
      The pics from the first post are not showing ...
      electronic drum triggers >>> | electronic cymbals >>>

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      • #4
        Strange... I can see them. Anyone know why it might be?

        Edit: Ok, just tried with firefox and I can't see them either - works fine in chrome...
        Edit 2: If I log in I can see them in firefox too...
        Megadrum module, DIY A2E pads, DIY 2 & 3-zone cymbals, DIY hall-effect 3-zone hi-hat, El Cheapo buttkicker, DIY trigger beaters on DIY longboard/direct drive modded pedals. DIY IEMs. Some kit pics/history. Check out Jamulus for online jamming!

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        • #5
          Can't see them either
          8 piece DIY Acrylic, 2x2Box DrumIt5, Gen16 4xDCP, DIY Acrylic&Gen16 Conversions, Sleishman Twin-QuadSteele hybrid, Gibraltar&DrumFrame rack, DW9502LB, Midi Knights Pro Lighting
          http://www.airbrushartists.org/DreamscapeAirbrushRealm

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          • #6
            Tried using Opera on an android phone and can see them too... looks like only I can see them while logged in
            Megadrum module, DIY A2E pads, DIY 2 & 3-zone cymbals, DIY hall-effect 3-zone hi-hat, El Cheapo buttkicker, DIY trigger beaters on DIY longboard/direct drive modded pedals. DIY IEMs. Some kit pics/history. Check out Jamulus for online jamming!

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            • #7
              I'm logged in on and on firefox and interested in this but not seeing them.

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              • #8
                Probably not uploaded properly. Or not inserted properly.
                electronic drum triggers >>> | electronic cymbals >>>

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                • #9
                  Ok, sorry guys I'll try to edit the posts tomorrow - have to hit the sack now...

                  Edit: Could someone please tell me what I'm doing wrong? When making the post, I click on "Upload Attachments", choose the file I want to upload, and then choose the size I want. The pic then appears as it should in the post, inline and not as a link. I then click on "Post Reply" and the post shows normally. If I'm logged in, everything's fine, but if I log out, the images aren't there any more... Am I missing something?
                  Last edited by ignotus; 12-16-14, 02:14 AM.
                  Megadrum module, DIY A2E pads, DIY 2 & 3-zone cymbals, DIY hall-effect 3-zone hi-hat, El Cheapo buttkicker, DIY trigger beaters on DIY longboard/direct drive modded pedals. DIY IEMs. Some kit pics/history. Check out Jamulus for online jamming!

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                  • #10
                    Got it now, thanks mate.

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                    • #11
                      Very interesting.... gonna be trying this method soon, but with copper foil tape.... thank you for the idea....
                      TD-6 Vexed... TD-12 vexed .... hard at work on an A to E conversion and pretty sure that will never end till i do.....lol

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                      • #12
                        Just a little update to show you a variation of the idea above I'm working on:
                        360_switch.jpg
                        Megadrum module, DIY A2E pads, DIY 2 & 3-zone cymbals, DIY hall-effect 3-zone hi-hat, El Cheapo buttkicker, DIY trigger beaters on DIY longboard/direct drive modded pedals. DIY IEMs. Some kit pics/history. Check out Jamulus for online jamming!

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                        • #13
                          Cool. Nice take on this. BTW...you can always install a "pot" (potentiometer) like Yamaha cymbals, to dial back the sensitivity
                          8 piece DIY Acrylic, 2x2Box DrumIt5, Gen16 4xDCP, DIY Acrylic&Gen16 Conversions, Sleishman Twin-QuadSteele hybrid, Gibraltar&DrumFrame rack, DW9502LB, Midi Knights Pro Lighting
                          http://www.airbrushartists.org/DreamscapeAirbrushRealm

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                          • #14
                            I think he meant the switch sensitivity ...
                            electronic drum triggers >>> | electronic cymbals >>>

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                            • #15
                              Yes, by sensitivity I meant the force required to activate the switch.
                              Megadrum module, DIY A2E pads, DIY 2 & 3-zone cymbals, DIY hall-effect 3-zone hi-hat, El Cheapo buttkicker, DIY trigger beaters on DIY longboard/direct drive modded pedals. DIY IEMs. Some kit pics/history. Check out Jamulus for online jamming!

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